180 Inch Lightweight Coated Paper Machine

ProductMix -Lightweightcoatedfreesheet --Filmcoatand#3and#4CFS --BasisWeight28to60#/3300sq.ft.(25x38) --UsedinPublicationofmagazinesandPPIdriventextbooks -Lightweightuncoatedfreesheet --Opaqueandpackaginggrades --BasisWeight27to60#/3300sq.ft. --Bestrange27to50# --Usedinfinancialpublicationsandpackaging Productivity -Avg.Winderproduction350tonsperday Trim -Widthatreel=max.180inches -offwindertrim=max176inches Speed -1990'srebuildelementsbalancedat3500fpm -1968originalequipmentbalancedat2500fpm -Max.sustainedspeed3343fpm REBUILDHISTORY -Dryend1995 --$40mm --Providedcoatingcapabilitywithgaterollcoater,GAWcoatingkitchenandsoftnipcalendar -Wetend1999 --$55mm --Increasedmachinespeedfrom2400fpmto3300fpm --Installedhydraulicheadbox,topformer,rebuiltpressincludingNipcoflexshoepress3rdpress,dryersectionunirunandserpentinemodifications MAJORCOMPONENTS -Headbox --Voith(1998)HydraulicDilutionSW10000-moduleJet ---77modules ---194"pond -Fourdinier --Beloit(1968) --Fabricwidth199.5" --28"diameterBreastRoll --28.5"diamterforwarddriveroll --36"dia.SuctionCouchroll -TopFormer --Voith(1998)Duoformer'D' --Fabricwidth201" --1-19blade3zonetopdewateringbox --1-10bladebottomformingbox --1-Suctiontransferbox -PressSection --Beloit(1968)26"SuctionPickup --Voith(1998)CentrePress(1stand2nd) ---Beloit(1968)36"1stPressSuctionRoll-450pli ---43.3"ceramicCentrepressroll ---25.8"Nipco'F'2ndpressroll-500pli --Voith(1998)Nipcoflexshoepress3rdPress ---41.4"Nipco'P'toproll-4500pli ---50.0"Nipcoflexroll,polysleeve --Rolls ---5quantityof16.5"feltrolls ---11quantityof14.5"Beloit(1968)feltrolls ---1quantityof21.65"leadinsuctionfeltroll ---2quantityof16.1"chrometeflonpaperrolls -MainDryerSection --Total34-BeloitDryers(1968)-75psig --60"dia.x192"face --Unirun(Dryers1-3) ---4cans,1sheettransferfoilbox ---3voith(1998)dryerfabricroll(39.3"dia.) ---3voithDuostabilizerboxes --Serpentine(Dryers4-10) ---3topcans,3bottomcans(nosteam) ---3Voith(1998)'S'Stabilizerboxes --Two-Tiersections ---2double-feltedsectionsof12canseach --AquatrolMoistureProfiler --PaprimaTailcutter Pre-Calendar -Beloit(1982)tworollhardstack --28"dia.fixedcrowntop(queen)roll --Beloit(1968)24.5"dia.moveablecontrolledcrownbottom(King)roll TransferRollCoater/SizePress -IHI(1995)gaterollcoater --42.9"ApplicatorRolls-Urethanecovers --33.9"Innerrolls,HardChrome --29.9"OuterRolls,R.C. --Allrollsdriven -IHIAirturn(1995) -InfraredDryers --Impact --Gas4rowstopandbottom --Non-profiling AfterDryerSection -Total11-BeloitDryers(1968)-75psig -60"dia.x192"face -Two-tierdoublefelted -Closedhood -Paprimatailcutter(1995) ElectricInfraredDryers -Impact -Electrictoponly -Profiling SoftNipCalendar -Sulzer(1995) --SNC1 ---28"hardNipcoroll(removed) ---40"FlexithermRoll ---26.1"softNipcoRoll-bottomside --SNC2 ---26.1"softNipcoroll-topside ---40"flexithermroll Reel -beloit(1968)levelrail -36"dia.drum190"face Drives -ABB(1995and1999) --VariablefrequencyACelectric --Max.Speed3500fpm -ABB(1999) --SectionalDCelectricdriveheadboxfanpump ControlSystems -QCSValmetDamaticXD-vintage1993 --Operatorconsolesatdryendandwetend --Sizepressandreelscanners:basisweight,moisture,caliper,ash,colour,formation,glossandopacity --CDcontrolactuators ---BasisWeight(dilutionheadbox) ---Caliper(Calcoil-precal) ---Moisture(Aquatrol-maindryers,impactelectricIR-afterdryers) ---Gloss(2calcoils-1oneachsoftnipcalendar) --PapermachineandstockprepDCS-MooreAPACS --CoatingkitchenDCS-GAWPCbased Spares -Extensivelistofsparerolls -Newmachineclothing,approx.43pieces,valueof41millionCDN StockPreparation,ThinStockandCoatingKitchen -Pulping --VirginaPulp ---2blackclawsonkennedyhydrapulpers(1968) ---2CranstonBaleConveyors --SecondaryPulp -Refining --1BeloitJonesDD3234Refiner --1BeloitJonesDD4334Refiner -ThinStock --VoithVPSthinkStockScreens,primary,secondaryandtertiary --VoithVPSDilutionscreen --BauerCentricleaners,Prim.,Secondary,Tertiary --CellecoFourthStageandRCCcentricleaners --BeloitPolydisksaveall -CoatingKitchen --GAW(1995) --1batchdisperser --40minutebatchtime --2500gal/hr --Varioussystemsforunloadingandstoringrawmaterials RollFinishing -Valmet(1992)KL1000Winder -BeloitSalvageWinder --Retrofittedw/Jagenbergbackstand --OnMax=90"min=8" --OutMax=70"min=8" --DiameterMax=60"min=15" --KnivesMax=11min=2 RollWrapping --RollWrapLine-LambextensivelymodifiedbyRLA --Weighstation --RollCenteringStation --WrapperApplicatorstand --Wrappercrimpingstation --Hotglueapplicator --Heatedplatenheaderpress --ManualApplicationofHeadersandLabels DescriptionProductMix -Lightweightcoatedfreesheet --Filmcoatand#3and#4CFS --BasisWeight28to60#/3300sq.ft.(25x38) --UsedinPublicationofmagazinesandPPIdriventextbooks -Lightweightuncoatedfreesheet --Opaqueandpackaginggrades --BasisWeight27to60#/3300sq.ft. --Bestrange27to50# --Usedinfinancialpublicationsandpackaging Productivity -Avg.Winderproduction350tonsperday Trim -Widthatreel=max.180inches -offwindertrim=max176inches Speed -1990'srebuildelementsbalancedat3500fpm -1968originalequipmentbalancedat2500fpm -Max.sustainedspeed3343fpm REBUILDHISTORY -Dryend1995 --$40mm --Providedcoatingcapabilitywithgaterollcoater,GAWcoatingkitchenandsoftnipcalendar -Wetend1999 --$55mm --Increasedmachinespeedfrom2400fpmto3300fpm --Installedhydraulicheadbox,topformer,rebuiltpressincludingNipcoflexshoepress3rdpress,dryersectionunirunandserpentinemodifications MAJORCOMPONENTS -Headbox --Voith(1998)HydraulicDilutionSW10000-moduleJet ---77modules ---194"pond -Fourdinier --Beloit(1968) --Fabricwidth199.5" --28"diameterBreastRoll --28.5"diamterforwarddriveroll --36"dia.SuctionCouchroll -TopFormer --Voith(1998)Duoformer'D' --Fabricwidth201" --1-19blade3zonetopdewateringbox --1-10bladebottomformingbox --1-Suctiontransferbox -PressSection --Beloit(1968)26"SuctionPickup --Voith(1998)CentrePress(1stand2nd) ---Beloit(1968)36"1stPressSuctionRoll-450pli ---43.3"ceramicCentrepressroll ---25.8"Nipco'F'2ndpressroll-500pli --Voith(1998)Nipcoflexshoepress3rdPress ---41.4"Nipco'P'toproll-4500pli ---50.0"Nipcoflexroll,polysleeve --Rolls ---5quantityof16.5"feltrolls ---11quantityof14.5"Beloit(1968)feltrolls ---1quantityof21.65"leadinsuctionfeltroll ---2quantityof16.1"chrometeflonpaperrolls -MainDryerSection --Total34-BeloitDryers(1968)-75psig --60"dia.x192"face --Unirun(Dryers1-3) ---4cans,1sheettransferfoilbox ---3voith(1998)dryerfabricroll(39.3"dia.) ---3voithDuostabilizerboxes --Serpentine(Dryers4-10) ---3topcans,3bottomcans(nosteam) ---3Voith(1998)'S'Stabilizerboxes --Two-Tiersections ---2double-feltedsectionsof12canseach --AquatrolMoistureProfiler --PaprimaTailcutter Pre-Calendar -Beloit(1982)tworollhardstack --28"dia.fixedcrowntop(queen)roll --Beloit(1968)24.5"dia.moveablecontrolledcrownbottom(King)roll TransferRollCoater/SizePress -IHI(1995)gaterollcoater --42.9"ApplicatorRolls-Urethanecovers --33.9"Innerrolls,HardChrome --29.9"OuterRolls,R.C. --Allrollsdriven -IHIAirturn(1995) -InfraredDryers --Impact --Gas4rowstopandbottom --Non-profiling AfterDryerSection -Total11-BeloitDryers(1968)-75psig -60"dia.x192"face -Two-tierdoublefelted -Closedhood -Paprimatailcutter(1995) ElectricInfraredDryers -Impact -Electrictoponly -Profiling SoftNipCalendar -Sulzer(1995) --SNC1 ---28"hardNipcoroll(removed) ---40"FlexithermRoll ---26.1"softNipcoRoll-bottomside --SNC2 ---26.1"softNipcoroll-topside ---40"flexithermroll Reel -beloit(1968)levelrail -36"dia.drum190"face Drives -ABB(1995and1999) --VariablefrequencyACelectric --Max.Speed3500fpm -ABB(1999) --SectionalDCelectricdriveheadboxfanpump ControlSystems -QCSValmetDamaticXD-vintage1993 --Operatorconsolesatdryendandwetend --Sizepressandreelscanners:basisweight,moisture,caliper,ash,colour,formation,glossandopacity --CDcontrolactuators ---BasisWeight(dilutionheadbox) ---Caliper(Calcoil-precal) ---Moisture(Aquatrol-maindryers,impactelectricIR-afterdryers) ---Gloss(2calcoils-1oneachsoftnipcalendar) --PapermachineandstockprepDCS-MooreAPACS --CoatingkitchenDCS-GAWPCbased Spares -Extensivelistofsparerolls -Newmachineclothing,approx.43pieces,valueof41millionCDN StockPreparation,ThinStockandCoatingKitchen -Pulping --VirginaPulp ---2blackclawsonkennedyhydrapulpers(1968) ---2CranstonBaleConveyors --SecondaryPulp -Refining --1BeloitJonesDD3234Refiner --1BeloitJonesDD4334Refiner -ThinStock --VoithVPSthinkStockScreens,primary,secondaryandtertiary --VoithVPSDilutionscreen --BauerCentricleaners,Prim.,Secondary,Tertiary --CellecoFourthStageandRCCcentricleaners --BeloitPolydisksaveall -CoatingKitchen --GAW(1995) --1batchdisperser --40minutebatchtime --2500gal/hr --Varioussystemsforunloadingandstoringrawmaterials RollFinishing -Valmet(1992)KL1000Winder -BeloitSalvageWinder --Retrofittedw/Jagenbergbackstand --OnMax=90"min=8" --OutMax=70"min=8" --DiameterMax=60"min=15" --KnivesMax=11min=2 RollWrapping --RollWrapLine-LambextensivelymodifiedbyRLA --Weighstation --RollCenteringStation --WrapperApplicatorstand --Wrappercrimpingstation --Hotglueapplicator --Heatedplatenheaderpress --ManualApplicationofHeadersandLabels